ENCH396-25S1 (C) Semester One 2025

Chemical Engineering Separations 1

15 points

Details:
Start Date: Monday, 17 February 2025
End Date: Sunday, 22 June 2025
Withdrawal Dates
Last Day to withdraw from this course:
  • Without financial penalty (full fee refund): Sunday, 2 March 2025
  • Without academic penalty (including no fee refund): Sunday, 11 May 2025

Description

An introduction to the principles of equilibrium conditions and heat and mass transfer. Consistent methodology is applied to demonstrate how these principles are used to design and operate separation unit operations.

• Fundamental principles (unit operation, equilibrium heat and mass transfer)
• Separation physical challenge
• Separation process metrics
• Solubility (Washing and leaching)
• Equilibrium stages (Washing and leaching)
• Counter-current, cross-current, and co-current design (Washing and leaching)
• Vapour-liquid equilibria (Distillation)
• Operating equations (Distillation)
• Mass transfer limitations (Gas Absorption)
• Steady-state processes (Membranes)
• Heat transfer (Drying)
• Humidity (Humidification)
• Combined heat and mass transfer (Drying and Humidification)
• Roles of separation engineers (Industrial interviews)
• Project management (Optional)

Learning Outcomes

  • Generic problem-solving methods for approaching separation unit operation design.
  • Interview skills to discover, refine, and define the problem that needs to be solved.
  • Gain insight into professional separation engineering roles.
  • Improve formatting and written report skills.
  • Locate and critically analyse technical information from the academic literature.
  • Define the key metrics used to evaluate industrial separation processes.
  • Understand how equilibria and mass transfer determine if a separation is ‘easy’ or ‘difficult’.
  • Interpret and construct binary and ternary phase diagrams for vapour-liquid, including non-ideal behaviour.
  • Design and size flash distillation units for binary separations using numerical and graphical methods.
  • Design and size multi-stage distillation units for binary separations using numerical and graphical methods.
  • Produce process flow diagrams indicating how separation unit operations can be combined to purify azeotropes.
  • Design batch distillation systems and qualitatively determine if batch or continuous distillation columns are superior for specific applications.
  • Mathematically describe diffusive and convective mass transport. Understand experimental methods for determining diffusion coefficients.
  • Link mass transfer theory to stage efficiency in distillation and gas absorption.
  • Apply mass transfer coefficients to designing packed towers for gas absorption.
  • Design steady-state membrane processes.
  • Understand materials limitations for membranes used in liquid and gas separations.
  • Use laboratory data to determine the permeability and permeance of materials and membranes, respectively.
  • Recognise how membrane properties are required to enable process designs for gas separations and dehydration of ethanol.
  • Understand the equilibria and mass transfer theory of humidification and drying operations.
  • Design and size wood drying kilns and cooling towers.

Prerequisites

Timetable 2025

Students must attend one activity from each section.

Lecture A
Activity Day Time Location Weeks
01 Tuesday 15:00 - 16:00 F3 Lecture Theatre
17 Feb - 23 Mar
31 Mar - 6 Apr
28 Apr - 18 May
26 May - 1 Jun
Lecture B
Activity Day Time Location Weeks
01 Wednesday 15:00 - 16:00 F3 Lecture Theatre (19/2-2/4, 30/4-21/5)
E9 Lecture Theatre (28/5)
17 Feb - 6 Apr
28 Apr - 1 Jun
Lecture C
Activity Day Time Location Weeks
01 Thursday 14:00 - 15:00 E16 Lecture Theatre
17 Feb - 6 Apr
28 Apr - 1 Jun
Lecture D
Activity Day Time Location Weeks
01 Monday 12:00 - 13:00 A6 Lecture Theatre
26 May - 1 Jun

Examinations, Quizzes and Formal Tests

Test A
Activity Day Time Location Weeks
01 Tuesday 19:00 - 21:00 A3 Lecture Theatre
28 Apr - 4 May

Timetable Note

36 lectures, 3 assignments 1 test, 1 exam. Attendance at all lectures is highly encouraged. Reading the Wankat textbook is highly recommended, it is an excellent resource. Copies are available at the engineering library and from Matthew. Students who do not complete all assigned readings, assignments, and the exam are much less likely to pass the course, and (more importantly) develop the technical understanding required to benefit themselves, their future employers, and community.

Course Coordinator

Matthew Cowan

Assessment

Assessment Due Date Percentage  Description
Final Exam 45%
Assignment 1 07 Mar 2025 10% Equlibrium stage process design (Washing and leaching)
Test 30 Apr 2025 20% Vapour-liquid equilibria, operating equations, and mass transfer (Distillation)
Assignment 2 07 May 2025 15% Mass transfer modifications to equilibrium stage process design (Gas absorption)
Assignment 3 21 May 2025 10% Roles of separation engineers (Industrial interviews)

Textbooks / Resources

Recommended Reading

Seader, J.D.; Henley, E.J., Roper, D.K; Separation process principles ; 3rd; Wiley, 2011.

Wankat, P.C; Separation process engineering ; Any; Prentice Hall, 2012.

Indicative Fees

Domestic fee $1,122.00

International fee $6,238.00

* All fees are inclusive of NZ GST or any equivalent overseas tax, and do not include any programme level discount or additional course-related expenses.

For further information see Chemical and Process Engineering .

All ENCH396 Occurrences

  • ENCH396-25S1 (C) Semester One 2025